Since 2000 · 3,000+ customers

Allen-Bradley · Servo drive repair · India

Allen-Bradley servo drive repair in India

We repair Allen-Bradley (Rockwell) Kinetix and Ultra servo drives at component level: power stage, DC link, feedback input, control and I/O faults. Every repaired drive is tested with a servo motor under load before dispatch and returned with a printed test report. Send the drive label and the fault number, such as a feedback or overcurrent fault, to get a quote. Repair warranty is 3 months to 1 year, stated on each quotation.

Allen-Bradley servo drive repair on the test bench
  • 25+years of servo repair, since 2000
  • 3,000+customers across India
  • 100+servo brands covered by our universal servo motor test equipment
  • 5sites: Puducherry, Chennai, Bengaluru, Hyderabad, Delhi
  • Same dayemergency repair option*

*Where the fault and parts allow. Every repaired unit returns with a printed test report.

Repair turnaround you can plan around

Send a photo of the nameplate first. We confirm whether the motor is repairable, and the quote, the same working day.

Emergency: same day

For a line-down motor, where the fault and parts allow. WhatsApp us before you send it so the bench is kept free.

Urgent: 3 working days

Repair, encoder alignment and test, counted from the day the motor reaches the bench and the quote is approved.

Standard: 7 working days

Full repair, encoder alignment, run test under load and a printed test report.

  • Free repairability check from a nameplate photo
  • Printed test report with every motor
  • Written warranty, terms stated on every quotation
  • Pickup can be arranged; parts that must be imported are quoted with their own timeline
01Models

Allen-Bradley (Rockwell) servo drives we repair

Send the full catalogue number from the label, for example 2094-BC01-M01-S. If your model is not listed, ask us on WhatsApp.

  • Kinetix 6000, 6200 and 6500 drives (2094)
  • Kinetix 5500 and 5700 drives (2198)
  • Kinetix 350 and 300 drives (2097)
  • Kinetix 2000 and earlier Kinetix drives (2093)
  • Ultra 3000 drives (2098)
  • Matching motors: MPL, MPM, MPF, MPS, VPL, TLY, TLP and 1326AB. For PowerFlex AC drives see VFD repair.
02Failure modes

Common Allen-Bradley drive faults

A drive alarm tells you where to look, not always what failed. Overcurrent can be the power stage, the gate drive, the motor or the cable.

  • No power, or a failed power stage
  • DC bus and precharge faults
  • Overcurrent and ground-fault trips
  • Feedback faults on MPL, MPM and VPL motors
  • Control board and power supply faults
  • Cooling fan and overtemperature faults
03Alarm codes

Allen-Bradley alarm codes and what to check

Kinetix drives show a fault code on the display or in Studio 5000. Send the exact code shown, with the drive catalogue number.

Overcurrent faults

Can be the power stage, the motor or the cable. Disconnect the motor and see if the fault stays.

Bus voltage faults

Check the supply, the shunt or regeneration path and the DC bus.

Feedback faults

Often the encoder, its cable or connector. See the Kinetix S45 feedback fault guide.

Overtemperature faults

Check the fan, the airflow and the enclosure temperature.

Alarm guides: Servo encoder alarms · Test a servo motor without the drive · Repair or replace?

04Verification

How a repaired Allen-Bradley drive is tested

After component-level repair, the drive is powered up on a test rig, the power stage and feedback circuits are checked, and the drive is run with a servo motor under load. Your drive comes back with its own settings and serial history, and a printed test report.

If the motor is the real cause, the drive repair alone will not hold. When the alarm points to feedback or overcurrent, send the motor too: see Allen-Bradley servo motor repair and encoder repair. We are an independent multi-brand repair company, not an OEM service centre.

05Turnaround

Allen-Bradley servo drive repair turnaround

Emergency: same day

For a stopped line. Send the label photo and alarm code first.

Urgent: 3 days

Once the fault is confirmed on inspection.

Standard: 7 days

Planned repair with the full test and a printed report.

Time depends on the fault and on parts. What affects repair cost.

06How to send

How to send the drive

You can send a drive from anywhere in India. Talk to us before you courier, so the unit is expected and logged on arrival.

  1. Send the nameplate

    WhatsApp a clear photo of the drive label, the alarm or fault code and what the machine was doing when it failed.

  2. We confirm repairability

    We tell you whether we can test and repair that model before anything is shipped.

  3. Courier or pickup

    Courier the drive, with the motor if the alarm points to feedback or overcurrent, to our Chennai or Puducherry bench.

  4. Inspection and quote

    The drive is opened and inspected. You get the findings and a quote before work starts.

  5. Repair, test, dispatch

    Repaired at component level, tested with a servo motor under load, then dispatched with a printed test report.

→How it works

From nameplate photo to a tested motor in 7 steps

One route for servo motors, encoders and drives. You see the price before any work starts, and the report before the unit leaves our bench.

  1. 1 · Nameplate photoSend it on WhatsApp or the form
  2. 2 · Repairable? QuoteUsually the same working day
  3. 3 · Courier or pickupThe unit reaches our bench
  4. 4 · Bench diagnosisInsulation, windings, brake, encoder
  5. 5 · RepairFailed parts, bearings, seals, brake
  6. 6 · Align and run-testEncoder aligned; no-load and load run
  7. 7 · Report and dispatchPrinted test report with the unit
  8. Line down?Servo Swap ships a tested unit first. How Servo Swap works

EmergencySame day*

Urgent3 working days

Standard7 working days

*Where the fault and parts allow. Turnaround counts from when the unit reaches our bench and the quote is approved.

Allen-Bradley servo drive repair questions

More on the FAQ page.

Do you repair Allen-Bradley servo drives in India?

Yes. We repair Allen-Bradley servo drives and amplifiers at component level, test them with a servo motor under load and return them with a printed test report. Send the label photo and alarm code on WhatsApp and we confirm repairability before you courier.

Are you an Allen-Bradley service centre?

No. Star Automations is an independent multi-brand repair company, not an OEM service centre. The brand name only describes the equipment we repair.

Can you repair the motor and the drive together?

Yes. When the alarm points to feedback or overcurrent we test the drive with the motor, so a motor fault does not bring the alarm back.

What do I send for a quote?

The drive label photo, the alarm code, the motor nameplate and what the machine was doing at the time of failure.

Send the drive label and alarm code. We confirm repairability before you courier.

WhatsApp a photo to +91 97866 22233, or email info@starautomations.com.