Wire and cable harnesses
Multi-branch harnesses built on harness boards to your drawing, with sleeving, ties, labels and connector housings.
Since 2000 · 3,000+ customers
Manufacturing · India · Mahadevapura, Bengaluru
Star Automations is a cable harness manufacturer for customers across India. We make wire harnesses, cable assemblies and electronics sub-assemblies at our own facility of about 7,000 sq ft in Mahadevapura, Bengaluru. We build to your drawing, sample or wiring list for drones and UAVs, EVs and BLDC motors, IoT devices, defence and industrial machines. Workmanship follows IPC/WHMA-A-620, and every harness is continuity and hi-pot tested before dispatch. We can supply UL-certified and EU-certified components for harnesses that must meet those requirements. Prototypes, small batches and repeat production.

A wire harness (also called a wiring harness or cable harness) is a set of wires, terminals, connectors and sleeving bundled to a drawing so a product can be wired in one step. Last updated 6 November 2026.
| Maker | Star Automations, in business since 2000, ISO 9001:2015 certified |
|---|---|
| Facility | About 7,000 sq ft, Mahadevapura, Bengaluru 560048 (near Whitefield) |
| What we make | Custom wire harnesses, cable assemblies, battery and power cables, sensor and encoder leads, RF and coaxial assemblies, box build, panel wiring |
| Built for | Drone and UAV makers, EV and battery storage makers, servo motor and drive OEMs, robot makers, IoT, defence, medical and industrial machines |
| Build to | Your drawing, sample, photo or wiring list; we can prepare the drawing |
| Quality | IPC/WHMA-A-620 workmanship; every harness continuity tested and hi-pot tested |
| Certified parts | UL-certified and EU-certified (RoHS, REACH, CE where covered) components on request; see certified components |
| Order sizes | Prototype and low-volume orders through repeat production |
| Quote | Send drawings or WhatsApp +91 97866 22233 |
One supplier in Bengaluru for the wiring inside your product, from a single lead to a wired and tested sub-assembly.
Multi-branch harnesses built on harness boards to your drawing, with sleeving, ties, labels and connector housings.
Crimped lug cables, battery interconnects and power leads, with heat-shrink and printed identification.
Connector-to-connector signal leads, sensor cables, encoder and Hall sensor leads and fine-pitch wire-to-board connectors.
Coaxial and RF cable assemblies made to the connector, cable type and length on your drawing.
Harnesses, PCBs, power supplies, DIN-rail parts and terminals fitted and wired into an enclosure, ready to install.
Ferruled, labelled and dressed wiring for control panels and cabinets. See control panel manufacturing.
The two terms overlap, and buyers use them interchangeably. Here is how we use them, so your quote request is clear.
Several wires bundled and routed together, with branches, connectors, terminals and sleeving, laid out to a drawing. Typical for a drone, an EV, a machine or a control box, where many circuits run from one point to many.
One jacketed cable (or a few) with connectors fitted at the ends, then tested. Typical for sensor, encoder, power, RF and coaxial leads that join two points.
If you are not sure, send a photo, a sample or a wiring list. We tell you which it is, prepare the drawing and quote it. A wire harness assembly and a cable assembly can ship together in one order.
Bengaluru is home to many drone, EV, IoT and defence electronics teams. We support them from prototype to repeat batches.
Lightweight power distribution, ESC-to-motor, battery, payload and flight-controller signal harnesses for airframes and ground equipment. We also repair drone motors.
Motor phase leads, Hall sensor and encoder leads, controller and battery harnesses for e-mobility and BLDC drives. Star also makes BLDC motors and solutions.
Sensor leads, wire-to-board connectors, power leads and internal harnesses for IoT devices, data loggers, gateways and smart meters.
Harnesses built to the customer's drawings, specification and inspection requirements, with traceable labelling.
Servo, encoder and control cables, machine harnesses and panel wiring for machine builders and system integrators.
Internal harnesses and leads for medical and laboratory equipment and railway electronics, built to the customer's drawing.
Starting a new product? We make a custom wire harness from a sketch, sample or wiring list, from one prototype to repeat batches, at our Bengaluru facility.
Power distribution, battery, ESC-to-motor, payload and flight-controller harnesses, built light and labelled for fast assembly.
Battery pack and BMS sense harnesses, power cables with crimped lugs, and cabling for energy storage cabinets, to your drawing and connector choice.
Servo motor power cables, encoder and feedback cables, and drive-to-controller leads, built to your connector pinout.
Robot arm and joint harnesses, sensor and I/O leads and control box wiring, made to fit your routing and flex needs.
No drawing yet? Send a sample, a photo, a wiring list or a schematic.

The same steps apply whether you need one prototype or a repeat batch.
About 7,000 sq ft in Mahadevapura, near Whitefield, with assembly benches, crimping machines and a cable store.












Workmanship follows IPC/WHMA-A-620, the requirements and acceptance standard for cable and wire harness assemblies.
If your product must meet UL or EU requirements, tell us at quote stage. We build the harness with UL-certified wire, cable, connectors, terminals and sleeving, and with EU-certified components, and we quote only parts that carry the certification you asked for.
| Part | UL-certified option | EU-certified option |
|---|---|---|
| Wire and cable | UL style numbers such as UL 1007, UL 1015, UL 1061. Voltage and temperature rating depend on the style. | RoHS and REACH compliant wire and cable. |
| Connectors and terminals | UL-recognised housings, contacts and terminals. | RoHS and REACH compliant connectors; CE-marked parts where the part is covered. |
| Sleeving and heat shrink | UL-recognised flame-retardant sleeving and heat shrink. | RoHS compliant sleeving, halogen-free options. |
| Finished harness | Built to your drawing with UL-certified parts. Whether the whole assembly needs UL recognition depends on your end product; we discuss it at quote stage. | Built with EU-compliant parts for equipment sold in the EU. The CE mark stays with the equipment maker. |
More detail on UL-certified and EU-certified cable harness parts. Send your drawing and the certification you need to the quote form.
Buyers search for this work under many names. We make all of these in Bengaluru:
Our facility of about 7,000 sq ft is at 40, 1st Floor, Sparkling Nest Road, Lakshmi Sagar Layout, Mahadevapura, Bengaluru 560048, near Whitefield.
Yes. We make lightweight power distribution, battery, ESC-to-motor, payload and flight-controller signal harnesses to your drawing or sample, from prototypes to repeat batches.
Yes. Motor phase leads, Hall sensor and encoder leads, controller harnesses and battery cables with crimped lugs. Star also makes BLDC motors, so the motor and its harness can come from one supplier.
Yes. Sensor leads, wire-to-board connector leads, power leads and internal harnesses for IoT devices, data loggers and gateways, built to your drawing.
Yes, to the connector, cable type and length on your drawing. Continuity and insulation are checked on every assembly; any RF performance test is agreed with you at quote stage.
Yes. We fit and wire harnesses, PCBs, power supplies, DIN-rail components and terminals into an enclosure and test the finished sub-assembly. For full control panels see our control panel manufacturing page.
Yes. We prepare the harness drawing and bill of materials from your sample, wiring list or schematic, and share it with a first article for your approval before production.
We make prototypes and small batches as well as repeat production. Tell us the quantity and we quote for it.
Every harness is continuity tested and hi-pot tested before dispatch, and workmanship follows IPC/WHMA-A-620.
Yes. We ship across India and also supply for export.
A drawing, sample or photo, the quantity, connector and terminal part numbers, the cable specification, any test requirements and your target date.
A wire harness bundles many wires with branches, connectors and sleeving to a drawing, for example inside a drone or a machine. A cable assembly is a single cable with connectors at the ends, such as an encoder or sensor lead. We make both and can supply them in one order.
Yes. Send a sketch, sample, photo or wiring list and we prepare the drawing and bill of materials, build a first article for your approval, then produce the batch. Prototype and low-volume orders are accepted.
Yes. We make battery pack and BMS sense harnesses and power cabling with crimped lugs, to your drawing, connector choice and wire gauge.
Yes. Send the connector pinout or a sample cable and we build servo motor power cables, encoder and feedback cables and drive-to-controller leads.
Yes. Robot arm and joint harnesses, sensor and I/O leads and control box wiring, built to your routing, length and flex requirements.
Price depends on the number of circuits, wire gauge, connectors, length, testing and quantity. Send a drawing, sample or wiring list with the quantity and we quote against it.
Yes. We build harnesses with UL-certified wire, cable, connectors, terminals and sleeving. Send the UL style number or your requirement (for example UL 1007, UL 1015 or UL 1061 wire) with the drawing, and we quote only parts that carry it.
The parts we use can be UL-certified. Whether the finished assembly needs its own UL recognition depends on your end product and the UL programme it falls under. Send the details with your enquiry and we tell you what is possible.
Yes. We can build with components that meet EU requirements, such as RoHS and REACH compliant wire, cable, connectors and sleeving, and CE-marked parts where the part is covered. Tell us the directive or customer standard at quote stage.
Yes. If your product is exported, give us the target market and any UL or EU requirement. We choose certified components to match and keep to your drawing and IPC/WHMA-A-620 workmanship.
UL Listed products are certified as complete products for direct use. UL Recognized components, such as wire styles, connectors and sleeving, are certified to be used inside another product. Most harness parts are UL Recognized components.
We also build and repair harnesses and looms for e-mobility: EV powertrain and BMS looms, and the electronics that go with them. Send the model and fault and we confirm repairability before you ship.
Solar, hybrid, off-grid and home inverters.
Online, line-interactive and industrial UPS boards.
BMS boards, packs and chargers.
Portable, AC wall-box and small vehicle chargers.
PMSM and BLDC traction motors, resolver and encoder faults.
Curtis, Zapi, hub-motor, EC fan and industrial BLDC drivers.
Email info@starautomations.com, call sales on +91 95855 50109 or WhatsApp a photo.