Emergency: same day
For a line-down motor, where the fault and parts allow. WhatsApp us before you send it so the bench is kept free.
Servo motor repair · Chennai bench
Servo motor repair in Chennai
Our servo motor repair bench is in Chennai, at Plot No. 48, Cauvery Nagar, Madhiravedu, Poonamallee. This is where servo motors are opened, repaired, realigned and proved on our servo motor test system, with a no-load run and a load run before dispatch. Chennai plants can hand a motor in at the bench or ask us to arrange pickup.
- 25+years of servo repair, since 2000
- 3,000+customers across India
- 100+servo brands covered by our universal servo motor test equipment
- 5sites: Puducherry, Chennai, Bengaluru, Hyderabad, Delhi
- Same dayemergency repair option*
*Where the fault and parts allow. Every repaired unit returns with a printed test report.
Repair turnaround you can plan around
Send a photo of the nameplate first. We confirm whether the motor is repairable, and the quote, the same working day.
Urgent: 3 working days
Repair, encoder alignment and test, counted from the day the motor reaches the bench and the quote is approved.
Standard: 7 working days
Full repair, encoder alignment, run test under load and a printed test report.
- Free repairability check from a nameplate photo
- Printed test report with every motor
- Written warranty, terms stated on every quotation
- Pickup can be arranged; parts that must be imported are quoted with their own timeline
At a glance
How a servo motor repair works in Chennai
- STEP 1Send the nameplateA photo and the fault on WhatsApp. We confirm repairability before you ship.
- STEP 2Inspect and quoteAt Chennai, Puducherry or Bengaluru, with photos of what we find.
- STEP 3RepairBearings, seals, brake, winding and connectors.
- STEP 4Align and testEncoder or resolver aligned and programmed, then run and load tested on our universal servo test system.
- STEP 5DispatchEmergency same day, urgent 3 days, standard 7 days, depending on the fault and parts.
01Chennai
The Chennai bench
The bench is at Plot No. 48, Cauvery Nagar, Madhiravedu, Poonamallee, Chennai 600077, on the road out to the Sriperumbudur and Oragadam belt. It has the servo motor test system, a custom-built load rig and ESD-protected benches.
A common job from this belt: an axis motor from a welding or press line with an encoder alarm after coolant got past a worn seal. The seal, bearings and encoder are dealt with, the encoder is aligned, and the motor is loaded on the rig before it goes back.
- Automotive body, press and assembly lines
- Machine tools and CNC machining cells
- Packaging, injection moulding and plastics
- Robot and gantry axes
02Verification
How the repair is verified
Every motor is proved here on the servo motor test system: insulation and hi-pot, winding balance, encoder feedback and commutation offset, brake release and holding, a no-load run and a load run. Speed and current are compared with the nameplate.
You receive a printed test report with the motor. How the load test works.
03Brands
Brands we repair
Fanuc servo motor repair
Common failures, what the test checks, repair or replace.
FanucYaskawa servo motor repair
Common failures, what the test checks, repair or replace.
YaskawaSiemens servo motor repair
Common failures, what the test checks, repair or replace.
SiemensMitsubishi servo motor repair
Common failures, what the test checks, repair or replace.
MitsubishiAllen-Bradley servo motor repair
Common failures, what the test checks, repair or replace.
Allen-BradleyABB servo motor repair
Common failures, what the test checks, repair or replace.
ABBB&R servo motor repair
Common failures, what the test checks, repair or replace.
B&R04How to send
How to send the motor
You can send a servo motor from anywhere in India. Talk to us before you courier, so the unit is expected and logged on arrival.
Send the nameplate
WhatsApp a clear photo of the nameplate, the alarm code and what the machine was doing when it failed.
We confirm repairability
We tell you whether we can test and repair that model before anything is shipped.
Courier or pickup
Courier the motor to our Chennai bench, or ask us to arrange pickup where needed.
Inspection and quote
The motor is opened, inspected and photographed. You get the findings and a quote before work starts.
Repair, test, dispatch
Repaired, run-tested and load-tested, then dispatched with a printed test report.
→How it works
From nameplate photo to a tested motor in 7 steps
One route for servo motors, encoders and drives. You see the price before any work starts, and the report before the unit leaves our bench.
- 1 · Nameplate photoSend it on WhatsApp or the form
- 2 · Repairable? QuoteUsually the same working day
- 3 · Courier or pickupThe unit reaches our bench
- 4 · Bench diagnosisInsulation, windings, brake, encoder
- 5 · RepairFailed parts, bearings, seals, brake
- 6 · Align and run-testEncoder aligned; no-load and load run
- 7 · Report and dispatchPrinted test report with the unit
- Line down?Servo Swap ships a tested unit first. How Servo Swap works
EmergencySame day*
Urgent3 working days
Standard7 working days
*Where the fault and parts allow. Turnaround counts from when the unit reaches our bench and the quote is approved.
Where is your servo motor repair bench?
At Plot No. 48, Cauvery Nagar, Madhiravedu, Poonamallee, Chennai 600077. The servo motor test system and load rig are here.
Can I bring the motor to the bench?
Yes, Monday to Saturday, 9 am to 6 pm. WhatsApp +91 97866 22233 before you come so the motor is logged on arrival.
Can you pick up a motor from our plant in Chennai?
Yes, pickup can be arranged where needed. Pickup from a Chennai plant usually adds about a day each way. Send the nameplate on WhatsApp before you ship, so we confirm repairability.
Can a Chennai engineer talk to your team in Tamil?
Yes. Our team works in Tamil and English.
Is there a warranty?
A written warranty is given after a successful repair. Warranty terms are stated on each quotation.
How long does servo motor repair take for Chennai?
Standard repair takes about 7 days, urgent repair about 3 days, and an emergency job can be done the same day, plus courier time each way. Send the nameplate photo and alarm code first and we confirm repairability and timing before you ship from Chennai.
My servo motor in Chennai shows an alarm or does not run. What should I check first?
Switch off and lock out the power, note the alarm code and photograph the nameplate. Check the cable and connector, turn the shaft by hand (release the brake first on a brake motor) and look for oil, dust or burning. Do not keep restarting it. Read our guide on how to check an AC servo motor, then send us the details.
Why do I get a mismatch error after fitting a new servo motor of the same brand and kW?
The drive checks the motor series, encoder type, motor ID, voltage and speed, not just the kW. A motor with the same brand and kW can still differ in these, or its encoder may not be aligned, so the drive rejects it. See our mismatch error guide or send us the nameplates.
How should plants in Chennai maintain servo motors?
Keep the motor clean and cool, check the cable and connector, listen for new noise, watch the temperature and keep a record of drive alarms. Our servo motor maintenance checklist gives the routine. Send the motor early if you see repeated alarms, heat or noise.
+
Chennai industrial areas we serve
Plants in Poonamallee, Thirumazhisai, Ambattur Industrial Estate, Sriperumbudur, Oragadam, Guindy, Maraimalai Nagar, Irungattukottai, Gummidipoondi and Ennore send servo motors and drives to our Poonamallee bench, open Monday to Saturday, 9 am to 6 pm. Plants in Thirumudivakkam, Chengalpattu, Manali, Puzhal and Tiruvallur also send motors through the same bench. Send the nameplate on WhatsApp first and we confirm repairability before you courier the unit.
Industrial areas we serve
Servo motor repair pages for industrial areas: Ambattur · Oragadam · Sriperumbudur · Maraimalai Nagar · Avadi · Gummidipoondi · Sri City.
Send the nameplate. We confirm repairability before you courier.
WhatsApp a nameplate photo and the alarm code to +91 97866 22233, or email info@starautomations.com.
நேம்ப்ளேட் போட்டோ அனுப்புங்கள். கூரியர் செய்வதற்கு முன் ரிப்பேர் ஆகுமா என்று சொல்கிறோம்.