Servo motors
Windings, bearings, brakes, encoder alignment, no-load and load run.
OpenPlastics · Injection moulding
Injection moulding machine servo motor and servo pump repair
We repair the servo motors and drives on servo-hydraulic pump units and all-electric injection moulding machines: injection, clamp, screw and ejector axes. Each motor is aligned, run with no load and with load, and returned with a printed report.
01Failures
What fails on these machines
- Heat and oil mist reaching windings and encoders
- Bearing wear from constant cycling
- Encoder faults after motor removal
- Drive overcurrent and DC bus faults
02What we repair
What we repair
Encoders and resolvers
Repair, replacement, alignment and programming.
OpenServo drives
Component-level repair, tested with a motor.
Open03Line down
Line down? Servo Swap
If we hold a matching unit, Servo Swap ships a tested exchange unit while yours is repaired. Mark "line down" on the form.
04FAQ
Questions
Can you repair the servo motor on a servo pump unit?
Yes. The servo motor that drives the hydraulic pump is repaired like any servo motor: windings, bearings, brake and encoder are checked, the encoder is aligned, and the motor is run with no load and with load. The pump itself stays with your hydraulics team.
Do you repair the servo drive on the machine too?
Yes. Send the drive with the alarm code. It is repaired at component level and tested with a motor before dispatch. If both the motor and the drive failed together, send both, so we can check whether one fault caused the other.
What if my machine cannot wait?
Mark "line down" on the form. If we hold a matching unit, Servo Swap ships it while your unit is repaired. If not, emergency repair is done the same day where the fault and parts allow.
Do you need the machine's parameters?
No, the motor repair does not need them. For drives, back up the parameters if the drive still powers up, because a failed control board can lose them. We tell you if a reload will be needed when the drive goes back on the machine.
See also: repair by brand · repair by city · Servo Swap exchange · encoder repair · servo drive repair
Brand names identify the units we repair. Star Automations is an independent multi-brand repair company and is not an OEM service centre.