Controller dead or not powering up
Power supply, logic and contactor-drive faults.
BLDC · Zapi and Sevcon
Zapi and Sevcon controller repair in India
Star Automations repairs Zapi and Sevcon motor controllers used on electric forklifts, warehouse trucks and vehicles. Star Automations is an independent multi-brand repair company and is not an OEM service centre.
01Repair
Common faults we repair
Zapi and Sevcon controllers drive traction and pump motors on electric material-handling trucks.
Overcurrent and power-stage faults
Failed MOSFETs, gate drivers and current sensing.
Motor runs rough or stutters
Hall sensor, phase and commutation faults.
Fault codes that return
Throttle, sensor, temperature and communication faults traced to the failed part.
Overheating
Heat-damaged boards, thermal sensors and cooling.
Connector and cable damage
Phase and signal cables and connectors.
Units we repair
- Zapi AC and DC controllers
- Sevcon controllers
- Traction and pump controllers
Star Automations is an independent multi-brand repair company and is not an OEM service centre. Brand names are used only to say which units we repair. Send the model and we confirm repairability before you ship.
02Process
From model number to tested unit in five steps
Findings come before repair.
Send the model
Make, model, fault and a photo of the nameplate, on WhatsApp or the request form.
Courier or pickup
Units should be sent de-energised and disconnected. Pickup can be arranged.
Findings
The failed part and the repair options, before any work is approved.
Repair and functional check
Repair on your approval, then a power-up and functional check on the functions the fault affected.
Report and dispatch
Printed report with findings, parts replaced and test readings, sent back with the unit.
Do you repair Zapi controllers?
Send the model and the fault code. We confirm repairability before you ship.
Do you repair the motor too?
Yes, traction motors are repaired. See forklift controller repair.
Is Star Automations an OEM service centre?
Star Automations is an independent multi-brand repair company and is not an OEM service centre.
How fast can a repair be done?
Emergency same-day, urgent 3 working days and standard 7 working days are available where the fault and parts allow. The timeline is stated on the quote.
Send the model and the fault.
WhatsApp or call +91 97866 22233, or email info@starautomations.com.