Since 2000 · 3,000+ customers

Servo motor repair · Allen-Bradley · Brake

Allen-Bradley servo motor brake repair

A servo motor holding brake that does not release, drags or does not hold a vertical axis is a repair we handle on Allen-Bradley servo motors. Star Automations inspects the brake, repairs or reworks it, and tests release and hold before the motor goes back. Star Automations is an independent repairer and is not a Rockwell Automation authorised service provider.

  • 25+years of servo repair, since 2000
  • 3,000+customers across India
  • 100+servo brands covered by our universal servo motor test equipment
  • 5sites: Puducherry, Chennai, Bengaluru, Hyderabad, Delhi
  • Same dayemergency repair option*

*Where the fault and parts allow. Every repaired unit returns with a printed test report.

Repair turnaround you can plan around

Send a photo of the nameplate first. We confirm whether the motor is repairable, and the quote, the same working day.

Emergency: same day

For a line-down motor, where the fault and parts allow. WhatsApp us before you send it so the bench is kept free.

Urgent: 3 working days

Repair, encoder alignment and test, counted from the day the motor reaches the bench and the quote is approved.

Standard: 7 working days

Full repair, encoder alignment, run test under load and a printed test report.

  • Free repairability check from a nameplate photo
  • Printed test report with every motor
  • Written warranty, terms stated on every quotation
  • Pickup can be arranged; parts that must be imported are quoted with their own timeline
01Failures

Common brake problems

Brake does not release

The motor trips or runs against the brake. Check the brake supply first; if it is correct the brake itself needs inspection.

Brake drags after release

Heat, wear and noise on the axis. A dragging brake can also overload the motor.

Brake does not hold the load

A vertical or gravity axis drops when power is off. Stop using the axis and send the motor.

Brake noise or wear

Friction surfaces wear with use and contamination.

02Process

What we do on the bench

  • Inspect the brake and check the coil.
  • Repair or rework the brake and replace worn parts.
  • Test release and hold.
  • Check the rest of the motor, including bearings and feedback, before return.
→How it works

From nameplate photo to a tested motor in 7 steps

One route for servo motors, encoders and drives. You see the price before any work starts, and the report before the unit leaves our bench.

  1. 1 · Nameplate photoSend it on WhatsApp or the form
  2. 2 · Repairable? QuoteUsually the same working day
  3. 3 · Courier or pickupThe unit reaches our bench
  4. 4 · Bench diagnosisInsulation, windings, brake, encoder
  5. 5 · RepairFailed parts, bearings, seals, brake
  6. 6 · Align and run-testEncoder aligned; no-load and load run
  7. 7 · Report and dispatchPrinted test report with the unit
  8. Line down?Servo Swap ships a tested unit first. How Servo Swap works

EmergencySame day*

Urgent3 working days

Standard7 working days

*Where the fault and parts allow. Turnaround counts from when the unit reaches our bench and the quote is approved.

04Questions

Questions

Can you repair an Allen-Bradley servo motor brake?

Yes. We repair and rework the holding brake and test that it releases and holds.

The brake does not release. Is it the motor or the supply?

Check the brake supply at the motor first. If the supply is correct, the brake needs inspection.

My vertical axis dropped. What should I do?

Stop using the axis safely, secure the load and send the motor with the nameplate for inspection.

What should I send?

The motor with its nameplate, and tell us whether the brake does not release, drags or does not hold.

Is the brake tested before return?

Yes. We test release and hold along with the motor checks.

Send the nameplate. We confirm repairability before you courier.

WhatsApp a nameplate photo and the fault to +91 97866 22233, or email info@starautomations.com.