Since 2000 · 3,000+ customers

Worldwide · Wind turbine electronics

Wind turbine electronics repair and refurbishment, worldwide

Star Automations repairs and refurbishes wind turbine electronics: rotary cam limit switches such as the TER GF4C, encoders, pitch and yaw electronics and converter cards. We do this work for customers worldwide and keep refurbished parts in stock. Star Automations is an independent multi-brand repair company and is not an OEM service centre.

01Service

What we repair and refurbish

Rotary cam limit switches

TER GF4C and similar rotary (geared) cam limit switches: cams, microswitches, gearing, terminals and shaft checked, then repaired or refurbished.

Encoders

Encoder replacement, reprogramming and refurbishment for limit-switch and motor-feedback encoders.

Worldwide

Send from any country. We repair, refurbish and ship back, with documents for cross-border repair and return.

02Example

Example: TER GF4C rotary cam limit switch with encoder

This TER GF4C rotary cam limit switch, with its encoder, came from a wind turbine and is on our bench. We repair and refurbish this unit, replace or refurbish the encoder, and supply tested units from stock. See the TER GF4C in the shop.

TER GF4C rotary cam limit switch from a wind turbine opened on the bench with encoder and cam stack, being tested with a multimeter
TER GF4C wind turbine rotary cam limit switch with terminal board, encoder and cam stack for repair and refurbishment
TER GF4C rotary cam limit switch top view with cam stack, encoder and terminals during testing
+Power

Wind turbine power inverter and converter boards, and refurbished parts for sale

We repair wind turbine power inverter and converter boards and control cards, and supply refurbished, tested wind turbine electronics for sale: limit switches such as the TER GF4C, encoders and boards. Send the turbine make and the part label. See also wind turbine converter and control card repair.

03Problems

Common limit switch and encoder problems

Limit switch no longer trips at the set position

Worn or loose cams, a shifted cam setting, a worn gear train or a failed microswitch. The unit is stripped, checked and reset.

Position signal drifts or is lost

A failing encoder or potentiometer, damaged cable or moisture in the housing. The encoder is replaced or refurbished and checked.

Moisture, corrosion or vibration damage

Nacelle conditions wear seals, terminals and microswitches. We clean, replace worn parts and test.

Unit works on the bench but faults on the turbine

Intermittent contacts or the wrong cam setting. Send the turbine make, the fault log and photos.

04Applications

Where the same rotary cam limit switch is used

Wind turbines

Yaw and pitch end-position and turn counting.

Cranes and hoists

Hoist, travel and slewing limits.

Lifts and gates

Travel limits and position signalling.

Machines and packaging lines

Cam-timed switching and position control.

05Questions

Wind turbine electronics questions

Do you repair TER GF4C rotary cam limit switches?

Yes. Star Automations repairs and refurbishes TER GF4C rotary cam limit switches, including the encoder fitted to them, and can supply refurbished units from stock.

Do you repair wind turbine electronics?

Yes. We repair wind turbine pitch drives, controller boards, converter cards, limit switches and encoders, and have already done this work.

Can I send a unit from outside India?

Yes. We work worldwide. Send the part, the turbine make and a photo of the label, and we quote the repair or a refurbished replacement.

What is a rotary cam limit switch?

A rotary cam limit switch is a geared switch that turns with a shaft and operates a set of cam-driven switches at set positions. It is used for end-position limits and position signalling.

Why did my cam limit switch stop working properly?

Common causes are worn cams or gears, a shifted cam setting, a failed microswitch, moisture or a failing encoder. A bench test finds the cause.

Can you replace or refurbish the encoder in the limit switch?

Yes. The encoder is replaced or refurbished and the unit is tested.

Is the same unit used outside wind turbines?

Rotary cam limit switches with the same nameplate are used on cranes, hoists, lifts, gates and machines, so we supply them for those applications too.

What should I send for a quote?

A photo of the label or nameplate, the turbine or machine make, the fault and its log on WhatsApp +91 97866 22233 or the request form.

Is Star Automations an OEM service centre?

No. Star Automations is an independent multi-brand repair company and is not an OEM service centre.