How the load test works
The test sequence and a sample report.
Load testServo motor repair · Omron
Omron servo motor repair
Star Automations repairs Omron servo motors, including Accurax G5 and 1S series motors, and the older G series. The motor is inspected, the failed parts are repaired or replaced, the encoder is aligned where needed, and the motor is proved on our servo motor test system with a no-load run and a load test before it leaves our bench. Send the nameplate and we confirm repairability first. Star Automations is an independent multi-brand repair company and is not an OEM service centre.
01Series
Servo motor series we repair
Omron R88M-G
G series. Servo motor repair and load test.
Omron R88M-K
Accurax G5. Servo motor repair and load test.
Omron R88M-1
1S series. Servo motor repair and load test.
Omron R7M-Z
SMARTSTEP 2. Servo motor repair and load test.
02Failures
Common Omron servo motor failures
Encoder and feedback faults
Encoder communication errors that raise drive alarms.
Bearing noise
High-cycle axes wear bearings early; noise and heat show first.
Brake faults
Brakes that drag on release or slip when holding a load.
Cable and connector damage
Flexing in cable chains breaks feedback and power leads at the motor connector.
03Test bench
What the test bench checks
- Insulation resistance and hi-pot
- Winding resistance and balance
- Encoder or resolver feedback and commutation offset
- Brake release and holding, where fitted
- No-load run, then load run; speed and current against the nameplate
- Vibration and noise at rated speed
04Next
Before you send it
All servo motor repair
Brands, series and how we repair.
Servo repairFree servo health check
Describe the symptom and get a likely fault class.
Health checkOmron parts in stock
Spares we hold in India.
In stock05How to send
How to send the motor
You can send a servo motor from anywhere in India. Talk to us before you courier, so the unit is expected and logged on arrival.
Send the nameplate
WhatsApp a clear photo of the nameplate, the alarm code and what the machine was doing when it failed.
We confirm repairability
We tell you whether we can test and repair that model before anything is shipped.
Courier or pickup
Courier the motor to our bench, or ask us to arrange pickup where needed.
Inspection and quote
The motor is opened, inspected and photographed. You get the findings and a quote before work starts.
Repair, test, dispatch
Repaired, run-tested and load-tested, then dispatched with a printed test report.
06Questions
Omron servo motor questions
Do you repair Omron servo motors?
Yes, including Accurax G5 and 1S series motors, and the older G series. Send the nameplate and we confirm repairability before you courier.
Do you need a Omron drive to test the motor?
No. Our servo motor test system runs Omron motors without the original drive, then a load rig applies load.
What should I send for a quote on a Omron motor?
A photo of the nameplate, the alarm code and a note on the symptom. We confirm repairability before you courier.
Is there a warranty?
A written warranty is given after a successful repair. Warranty terms are stated on each quotation.
Send the nameplate. We confirm repairability before you courier.
WhatsApp a nameplate photo and the alarm code to +91 97866 22233, or email star@starautomations.com.