How the load test works
The test sequence and a sample report.
Load testServo motor repair · Beckhoff
Beckhoff servo motor repair
Star Automations repairs Beckhoff servo motors, including AM3000 and AM8000 series motors. The motor is inspected, the failed parts are repaired or replaced, the encoder is aligned where needed, and the motor is proved on our servo motor test system with a no-load run and a load test before it leaves our bench. Send the nameplate and we confirm repairability first. Star Automations is an independent multi-brand repair company and is not an OEM service centre.
01Series
Servo motor series we repair
Beckhoff AM3000
Servo motor repair and load test.
Beckhoff AM8000
Servo motor repair and load test.
02Failures
Common Beckhoff servo motor failures
Encoder and feedback faults
Feedback faults and cable damage on One Cable Technology and standard cables.
Bearing noise
High-cycle axes wear bearings early; noise and heat show first.
Brake faults
Brakes that drag on release or slip when holding a load.
Cable and connector damage
Flexing in cable chains breaks feedback and power leads at the motor connector.
03Test bench
What the test bench checks
- Insulation resistance and hi-pot
- Winding resistance and balance
- Encoder or resolver feedback and commutation offset
- Brake release and holding, where fitted
- No-load run, then load run; speed and current against the nameplate
- Vibration and noise at rated speed
04Next
Before you send it
All servo motor repair
Brands, series and how we repair.
Servo repairFree servo health check
Describe the symptom and get a likely fault class.
Health checkBeckhoff parts in stock
Spares we hold in India.
In stock05How to send
How to send the motor
You can send a servo motor from anywhere in India. Talk to us before you courier, so the unit is expected and logged on arrival.
Send the nameplate
WhatsApp a clear photo of the nameplate, the alarm code and what the machine was doing when it failed.
We confirm repairability
We tell you whether we can test and repair that model before anything is shipped.
Courier or pickup
Courier the motor to our bench, or ask us to arrange pickup where needed.
Inspection and quote
The motor is opened, inspected and photographed. You get the findings and a quote before work starts.
Repair, test, dispatch
Repaired, run-tested and load-tested, then dispatched with a printed test report.
06Questions
Beckhoff servo motor questions
Do you repair Beckhoff servo motors?
Yes, including AM3000 and AM8000 series motors. Send the nameplate and we confirm repairability before you courier.
Do you need a Beckhoff drive to test the motor?
No. Our servo motor test system runs Beckhoff motors without the original drive, then a load rig applies load.
What should I send for a quote on a Beckhoff motor?
A photo of the nameplate, the alarm code and a note on the symptom. We confirm repairability before you courier.
Is there a warranty?
A written warranty is given after a successful repair. Warranty terms are stated on each quotation.
Send the nameplate. We confirm repairability before you courier.
WhatsApp a nameplate photo and the alarm code to +91 97866 22233, or email star@starautomations.com.