Specialist repair · Motor condition monitoring
Motor condition monitoring and predictive maintenance in India
Star Automations checks the health of motors before they fail: motor current signature analysis (MCSA), vibration analysis and dynamic balancing for AC induction, servo, BLDC, EC fan and EV motors. Each check ends with a written report that ranks the motors by risk, so maintenance can plan repairs and spares instead of reacting to breakdowns. Periodic checks can be set up as a yearly maintenance contract.
What we repair
Star Automations checks the health of motors before they fail: motor current signature analysis (MCSA), vibration analysis and dynamic balancing for AC induction, servo, BLDC, EC fan and EV motors.
Checks and balancing are arranged from our Chennai, Puducherry and Bengaluru sites. Send the motor list and we confirm how the check is done.
- MCSA and vibration analysis on running motors
- Dynamic balancing of rotors and fan impellers
- Written report with a risk ranking
- Yearly maintenance contract for motor fleets
Motors and equipment we check
AC induction motors
pumps, fans, compressors, conveyors
Servo motors
CNC, packaging and robot axes
BLDC and EC motors
EC fans, e-mobility and custom motors
EV traction motors
resolver and encoder checks
Blower and fan impellers
dynamic balancing, horizontal and vertical
Critical spares
spares advice based on the findings
Not listed? Tell us what you run and we confirm whether we can check it.
Common faults and what to check first
Bearing wear
Shows up as rising vibration and noise before the motor stops. Catching it early turns an emergency into a planned bearing change.
Rotor or winding problems
Current signature analysis can show a rotor or supply-side problem while the motor is running, without opening it.
Unbalance and misalignment
The most common cause of high vibration. Balancing and alignment correction extend bearing life.
Electrical supply problems
Voltage imbalance and harmonics shorten motor life. The report notes what the measurements suggest.
How it works
Photo
Send the details.
Check
We confirm repairability and a quote.
Ship
The unit comes to our bench, or we plan the check.
Repair
Repair and test.
Return
Unit and test report go back to you.
Free motor health check: what to send
Send these details and we propose a plan before anything is scheduled.
- List of motors with make, kW and location
- Duty and running hours if known
- History of failures or repeated trips
- Which motors are critical to production
- Site location and contact for access
Send your motor list
Name, contact and a rough motor list is enough to start.
Message received
Our team replies by email or WhatsApp with the next step. For anything urgent, WhatsApp +91 97866 22233.
Frequently asked questions
What is motor current signature analysis?
MCSA measures the current drawn by a running motor and looks for patterns that point to rotor, winding, bearing or load problems. It does not need the motor to be stopped or opened.
Which motors do you check?
AC induction, servo, BLDC, EC fan and EV motors, and blower or fan rotors for balancing. Tell us the motor list and the duty.
Do you check motors on site?
Tell us the location and the number of motors and we confirm how the check is done. Balancing is done on our balancing machine.
What do I get at the end?
A written report that lists each motor, what was measured and a risk ranking, with advice on repair and critical spares.
Can this be set up as a yearly contract?
Yes. Periodic checks for a motor fleet can run as a yearly maintenance contract. Send the motor list and we propose a schedule.
Is a motor health check the same as a repair?
No. The check tells you which motors need attention. If a motor needs repair, we can repair it at our benches.
What do you need to start?
A list of motors with make, rating and location, and any history of failures. A rough list is enough.
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