Since 2000 · 3,000+ customers

Motor manufacturing for OEMs · Made in India

Custom DC and BLDC motors for door operators, boom barriers and gates

Star Automations designs and manufactures custom DC, PMDC and small brushless motors up to 1 kW for OEMs that build automatic door operators, train and metro door systems, boom barriers and gate openers. Motors are made at our Puducherry factory from 12 V to 90 V DC, or for 200 to 240 V AC drive input, with Hall sensor, encoder or resolver feedback and an optional brake. We start with a prototype, then batch and repeat orders. We also repair door and barrier motors and controllers.

Who this is for

OEMs and integrators that need a motor built around their product, not picked from a catalogue.

Automatic door OEMs

Sliding, swing and revolving door operators that need a compact motor with position feedback.

Train and metro door suppliers

Door system makers that need motors built to the order drawing and specification.

Boom barrier and gate makers

Parking, toll and access barrier makers that need torque, duty and self-locking designed in.

Integrators and replacement

Companies that need a motor for an obsolete or imported door or barrier unit.

What we design around

Supply12 V, 24 V and other DC up to 90 V; or 200 to 240 V AC drive input
Motor typesPMDC, DC, PMDC servo and small brushless up to 1 kW
FeedbackHall sensors, encoder or resolver, or none
BrakeWith or without a holding brake
Design inputsTorque or power, speed, duty cycle, shaft, mounting, gearbox, environment and standards
Made inOur factory, C-20 Industrial Estate, Thattanchavady, Puducherry
Order sizePrototype first, then batch and repeat orders

Door and barrier motor repair

If an installed door, barrier or gate unit has failed, send the make, model and fault. We repair motors, drives and control boards, and test them before return. See DC motor and DC drive repair and DC motor manufacturing.

Door, barrier and gate motor questions

Do you make custom motors for automatic door operators?

Yes. We design and manufacture custom DC, PMDC and small brushless motors up to 1 kW for door operators, with Hall sensor, encoder or resolver feedback and an optional brake, to your specification.

Can you supply motors for boom barriers and gate openers?

Yes. Send the torque, speed, duty cycle, supply voltage, mounting and the controller you use. We confirm whether we can build it, with a price, and make a prototype first.

Do you make motors for railway or metro door systems?

We manufacture motors for railway equipment and sub-systems to the drawing and specification of the order. Tell us the standards your door system requires, and we confirm what we can meet and what needs to be proved by laboratory testing.

Can you supply the motor with a gearbox?

Tell us whether you need a bare motor or a motor matched to your gearbox, with the shaft, mounting and ratio. We design the motor around it.

Do you repair door and barrier motors and controllers?

Yes. Send the make, model and fault of the door motor, boom barrier motor or controller for a first assessment. We repair motors, drives and control boards, and test before return.

What voltages can you build for?

12 V, 24 V and other DC voltages up to 90 V DC, and motors for 200 to 240 V AC drive input.

Do you accept prototype and small-batch orders?

Yes. We start with a prototype for approval, then batch and repeat orders from our Puducherry factory.

What should an OEM send for a quote?

Supply voltage, torque or power, speed, duty cycle, shaft and mounting drawing, feedback and brake needs, environmental conditions, standards required and annual quantity.

Send your motor specification. We reply with a design and a price.

Email info@starautomations.com, call sales on +91 95855 50109 or WhatsApp.