Emergency: same day
For a line-down motor, where the fault and parts allow. WhatsApp us before you send it so the bench is kept free.
Servo motor repair · Kawasaki
Kawasaki servo motor repair
Star Automations repairs Kawasaki servo motors. The motor is inspected, the failed parts are repaired or replaced, the encoder is aligned where needed, and the motor is proved on our servo motor test system with a no-load run and a load test before it leaves our bench. Send the nameplate and we confirm repairability first. Star Automations is an independent multi-brand repair company and is not an OEM service centre.
- 25+years of servo repair, since 2000
- 3,000+customers across India
- 100+servo brands covered by our universal servo motor test equipment
- 5sites: Puducherry, Chennai, Bengaluru, Hyderabad, Delhi
- Same dayemergency repair option*
*Where the fault and parts allow. Every repaired unit returns with a printed test report.
Repair turnaround you can plan around
Send a photo of the nameplate first. We confirm whether the motor is repairable, and the quote, the same working day.
Urgent: 3 working days
Repair, encoder alignment and test, counted from the day the motor reaches the bench and the quote is approved.
Standard: 7 working days
Full repair, encoder alignment, run test under load and a printed test report.
- Free repairability check from a nameplate photo
- Printed test report with every motor
- Written warranty, terms stated on every quotation
- Pickup can be arranged; parts that must be imported are quoted with their own timeline
01Series
Kawasaki servo motors we repair
Kawasaki robot axis servo motors
Motors on Kawasaki robot arms.
02Failures
Common Kawasaki servo motor failures
Encoder and feedback faults
Communication alarms, lost position and signal errors. See servo encoder alarms.
Bearing noise
High-cycle axes wear bearings early; noise and heat show first.
Brake faults
Brakes that drag on release or slip when holding a load.
Cable and connector damage
Flexing in cable chains breaks feedback and power leads at the motor connector.
03Test bench
What the test bench checks
- Insulation resistance and hi-pot
- Winding resistance and balance
- Encoder or resolver feedback and commutation offset
- Brake release and holding, where fitted
- No-load run, then load run; speed and current against the nameplate
- Vibration and noise at rated speed
Encoders and feedback on these motors
Kawasaki robot motors use serial and incremental encoders. See our Kawasaki H20 and M21 encoder page.
04How to send
How to send the motor
You can send a servo motor from anywhere in India. Talk to us before you courier, so the unit is expected and logged on arrival.
Send the nameplate
WhatsApp a clear photo of the nameplate, the alarm code and what the machine was doing when it failed.
We confirm repairability
We tell you whether we can test and repair that model before anything is shipped.
Courier or pickup
Courier the motor to our bench, or ask us to arrange pickup where needed.
Inspection and quote
The motor is opened, inspected and photographed. You get the findings and a quote before work starts.
Repair, test, dispatch
Repaired, run-tested and load-tested, then dispatched with a printed test report.
→How it works
From nameplate photo to a tested motor in 7 steps
One route for servo motors, encoders and drives. You see the price before any work starts, and the report before the unit leaves our bench.
- 1 · Nameplate photoSend it on WhatsApp or the form
- 2 · Repairable? QuoteUsually the same working day
- 3 · Courier or pickupThe unit reaches our bench
- 4 · Bench diagnosisInsulation, windings, brake, encoder
- 5 · RepairFailed parts, bearings, seals, brake
- 6 · Align and run-testEncoder aligned; no-load and load run
- 7 · Report and dispatchPrinted test report with the unit
- Line down?Servo Swap ships a tested unit first. How Servo Swap works
EmergencySame day*
Urgent3 working days
Standard7 working days
*Where the fault and parts allow. Turnaround counts from when the unit reaches our bench and the quote is approved.
05Questions
Kawasaki servo motor questions
Do you repair Kawasaki servo motors?
Yes. Send the nameplate and we confirm repairability before you courier.
Do you repair Kawasaki robot servo motors?
Yes. Send the nameplate and the alarm code and we confirm repairability before you courier.
Do you need a Kawasaki drive to test the motor?
No. Our servo motor test system runs the motor without the original drive, then a load rig applies load.
What should I send for a quote on a Kawasaki motor?
A photo of the nameplate, the alarm code and a note on the symptom.
Send the nameplate. We confirm repairability before you courier.
WhatsApp a nameplate photo and the alarm code to +91 97866 22233.