INDIA'S FIRST UNIVERSAL SERVO MOTOR REPAIR FACTORY
Repair
Servo Motor
"Expert Servo Motor Repair Services in Chennai: We offer reliable, fast, and affordable repair solutions for all types of servo motors, ensuring optimal performance and longevity."
Servo Motor Repair in Chennai
Star Automations in Chennai specializes in expert servo motor repair services for a wide range of industries. With a skilled team of engineers and advanced diagnostic tools, they ensure quick and efficient repairs, minimizing downtime. They handle various brands and models, offering reliable, cost-effective solutions to meet industrial automation needs.
Mission
To provide top-quality servo motor repair services in Chennai with a focus on customer satisfaction. Our goal is to restore optimal performance for servo motors in industrial applications, ensuring minimal downtime and cost-effective solutions.
Vision
To become the leading servo motor repair service provider in Chennai, renowned for our technical expertise, innovation, and commitment to excellence in industrial automation solutions.
Servo Motor Bearing Repair Services in Chennai - Star Automations
At Star Automations, we use only top-quality bearings that meet or exceed all manufacturer specifications. After replacing the bearings, our team expertly reassembles the motor. We then perform a comprehensive functional test using either the manufacturer’s drive or universal drives. This process is followed by a rigorous load test to ensure peak performance and reliability. Choose Star Automations for unmatched motor maintenance and efficiency!
Contact Us for Reliable Bearing Repair Services
If you’re facing bearing issues with your industrial machinery, trust the experts at Star Automations. Located in Chennai, we offer top-notch bearing repair services that ensure your equipment operates efficiently and reliably. Contact us today to learn more about our services or to schedule a consultation.
Servo Motor Encoder Repair Services in Chennai
At Star Automations, we provide expert repair and refurbishment services for a wide range of servo motor encoders, including models like the EQI 1329 32 62S12-78. We also offer sales and support for various servo motor encoders, including linear, rotary, and angle encoders.
Our services cover:
- Linear Encoder Repair
- Angle Encoder Repair
- Rotary Encoder Repair
We also offer repair services for CNC controls, including various TNC series, along with service exchanges and upgrades, including replacement of CRT displays with new flat-screen displays. Star Automations stocks a wide variety of encoders for immediate availability. For any other related information or support, feel free to contact us. Our service team is ready to assist you with your support request.
Servo Motor Remagnatization Services in Chennai
At Star Automations, we understand the critical role that servo motors play in your industrial applications. Over time, the magnets in servo motors can weaken due to factors like excessive heat, aging, or mechanical stress, leading to decreased performance or even motor failure.
Our expert team specializes in servo motor remagnetization, ensuring that your motors are restored to peak operational efficiency. We offer a comprehensive service that includes:
Motor Diagnosis
Our experts conduct a thorough inspection of the bearing to determine the extent of the damage.
High-Precision Remagnetization
Using state-of-the-art equipment, we restore the magnetic strength of your servo motor's permanent magnets, ensuring optimal torque and performance.
Cleaning and Maintenance
As part of the process, we clean the motor's components to ensure debris or contaminants do not affect the remagnetization.
Testing and Reassembly
After remagnetization, we rigorously test the motor to confirm it meets factory specifications before reassembling and delivering it back to you.
Servo Motor Breakage Shaft Services in Chennai
- Star Automations, we provide comprehensive solutions to fix broken shafts in servo motors
- Diagnosis and Inspection: We conduct a thorough inspection to understand the cause of the shaft breakage. This includes checking for overload, misalignment, or material fatigue.
- Shaft Replacement or Repair: Depending on the extent of the damage, we either repair the broken shaft using advanced welding and machining techniques or replace it entirely with high-quality, durable materials.
- Precision Alignment: Once the shaft is repaired or replaced, we ensure proper alignment of the motor and its load to prevent future breakage.
- Balancing and Testing: After the shaft is fixed, we balance the motor to eliminate any vibrations that could cause stress on the shaft, followed by rigorous performance testing to ensure it operates at optimal levels.
- Preventive Measures: We offer advice and services to help prevent future shaft breakage, such as ensuring proper load management, regular maintenance, and correct installation practices.
Servo Motor Flange Repair Services in Chennai
At Star Automations, we specialize in repairing servo motor flanges to ensure your equipment continues to run smoothly and efficiently. Our process includes:
Comprehensive Inspection: We conduct a thorough inspection to identify cracks, warping, or any structural damage to the flange. Misalignments are checked to understand the root cause of the failure.
Precision Machining and Realignment: Our experts utilize advanced machining tools to repair any cracks or wear on the flange. We ensure the repaired flange is realigned perfectly, maintaining the motor’s balance and preventing future issues.
Welding and Surface Repair: If the flange is cracked, we use specialized welding techniques to restore its structural integrity. After welding, we smooth and resurface the flange to ensure a perfect fit during reinstallation.
Flange Replacement: In cases where the flange is beyond repair, we offer high-quality replacement parts to restore the servo motor’s full functionality. Our replacement flanges are machined to OEM specifications, ensuring a precise fit and durable performance.
Reassembly and Testing: Once the flange is repaired or replaced, we reassemble the motor and conduct thorough testing to ensure proper alignment and performance under load conditions.
Star Automations Brake Repair Services for Servo Motors
At Star Automations, we offer specialized brake repair services for servo motors, ensuring safe and precise motor operation. Our brake repair process includes:
Detailed Inspection and Diagnosis: We start by thoroughly inspecting the motor’s braking system to identify wear, damage, or malfunction in the brake components, such as brake discs, springs, and electromagnetic coils.
Brake Pad or Disc Replacement: If the brake pads or discs are worn out, we replace them with high-quality parts to restore optimal braking performance. We ensure that the new components are compatible with the motor and meet OEM specifications.
Electromagnetic Coil Repair: For electromagnetic brakes, we inspect the coil for signs of burnout or damage. If necessary, we repair or replace the coil, ensuring proper electrical connectivity and brake engagement.
Cleaning and Lubrication: We clean the brake mechanism to remove contaminants that may affect its performance. Proper lubrication is applied where necessary to ensure smooth brake operation without compromising its holding power.
Reassembly and Alignment: After repairs, we carefully reassemble the brake and motor, ensuring precise alignment for reliable performance and longevity.
Brake Performance Testing: Once the brake is repaired, we test it under various load conditions to ensure that it holds the motor shaft effectively and functions as intended.
Repair
Servo motor
STAR AUTOMATIONS offers expert repair services for Allen-Bradley servo motors, ensuring top-quality performance restoration. In addition to Allen-Bradley, STAR AUTOMATIONS specializes in repairing servo motors from all major brands, providing reliable solutions for industrial automation systems. Their comprehensive services ensure minimized downtime and improved efficiency.
TOP SERVO MOTOR BRANDS
Universal Servo Motor Jig
Star Automations specializes in testing and servicing AC servo motors. AC servo motors. We have a Universal advanced servo motor testing kit that is used to run tests on various AC servo motors whose OEM drive controllers have proprietary control interfaces. With our advanced testing system, any AC servomotor utilizing a standard encoder, resolver, or hall effect feedback system can be easily and dynamically tested. Additionally, many “complex” or “serial” type feedback servo motors can be tested as well. The servo motors under analysis are load tested to ensure a quality repair every time.